COURSES

NDT TRAINING IN CHENNAI:

  • Liquid Penetrant Testing
  • Ultrasonic Testing
  • Magnetic Particle Testing
  • Radiographic Testing
  • Radiographic Film Interpretation
  • Visual Testing
  • Ultrasonic Thickness Gauging.
LIQUID PENETRANT TESTING:

Training & Certification Course in NDT The PT course is presented in a manner that promotes understanding and the ability to make immediate application. This is an excellent course for NDT trainees who wants to have Level I and II training in order to qualify for certification as well as facility personnel who are responsible for or oversee the application of Liquid Penetrant Testing services among few of the Metallurgical lab & NDT Services in India.


LEVEL I COURSE OUTLINE :

  • Ultrasonic Testing
  • Magnetic Particle Testing
  • Radiographic Testing
  • Radiographic Film Interpretation
  • Visual Testing
  • Ultrasonic Thickness Gauging
REVIEW OF LEVEL-I COURSE:

  • Selection of techniques
  • Manufacturing processes and discontinuities,
  • Interpretation of indications,
  • Preservation of indications,
  • Evaluation of test materials.
  • Penetrant materials quality control
  • Codes, standards and procedures
TRAINING & CERTIFICATION COURSE IN NDT:

We are providing you the best range of Demagnetisers such as Portable Demagnetisers, Tunnel Type Demagnetisers, Round Type Demagnetisers, Demagnetisers, Coil Type Demagnetisers and Mini Demagnetisers with effective & timely delivery.

PCN NDT TRAINING AND CERTIFICATION:

  • Penetrant Testing (pt)
  • Time Of Flight Diffraction Ultrasonic Testing
  • Basic Radiation Safety
  • Radiographic Film Interpretation (welds)
  • Magnetic Particle Testing (mt)
  • Ultrasonic Testing (ut)

MAGNETIC PARTICLE TESTING (MT)

Course Content

Principles of magnetism; magnetic fields; induction; permeability and reluctance; magnetisation; lines of force, methods of testing, viewing conditions, detecting media; interpretation and evaluation, acceptance levels; demagnetisation; practical exercises; methods of assessing sensitivity, reporting; instruction writing.

COURSE DURATION : 5 DAYS
  • To explain the basic principles of magnetic particle inspection methods
  • To carry out magnetic particle inspection
  • To write clear and concise inspection instructions and test reports
  • To meet syllabus requirements for PCN Level 2

RADIOGRAPHIC FILM INTERPRETATION (WELDS)

Course Content

Welding processes and weld defects; properties of X- and gamma-rays; sensitometry; film selection; film processing and spurious indications; factors controlling contrast and definition; X- and gamma-ray equipment; ionising radiation hazards; regulations; use of screens and filters; selection of angle of aspect; image quality indicators; defect depth location; castings; reporting.

TRAINING & CERTIFICATION COURSE IN NDT:

We are providing you the best range of Demagnetisers such as Portable Demagnetisers, Tunnel Type Demagnetisers, Round Type Demagnetisers, Demagnetisers, Coil Type Demagnetisers and Mini Demagnetisers with effective & timely delivery.

Certified Quality Controller is a Post Engineering Specialization Certification program for Engineering Graduates & Diploma Holders. After Successful completion of this program each candidate will be enough trained equivalent to an Engineer of 5 year relevant experience in handling various duties and responsibilities of respective industry. The CQC Professional may work in following designation at various industries.

  • Fabrication Engineer
  • Inspection Engineer
  • Welding Engineer
  • Welding Inspector
  • Reliability Engineer
  • Risk Based Inspection Engineer
  • Quality Manager
  • Quality Engineer
  • Nde Engineer
  • Welding QA/QC
  • QA/QC Engineer etc..

The Certification Program Covers wide range of topics and are not limited to Quality Control Only. This Course is crafted according to meet the Guidelines & Standards of ASME, API, ASNT, ASQ, AWS, BS and ISO. CQC is the only, Exclusive Accredited Certification Program for Fresh Engineers towards the above said Quality Related Professions.

Topics covered in CQC are updated periodically to maintain the credibility, consistency and industry needs, hence the course syllabus is regularly revised by Professionals who review or prepares the ASME, ASNT, API, AWS, ISO Standards.

Few Topics which may be covered in the Certification program are, (not limited to)

  • Introduction to Certified Quality Controller
  • Welding Engineering
  • Material Engineering
  • Destructive & Non Destructive Engineering
  • Blasting & Coating Engineering
  • Quality Management Engineering
  • Damage Mechanism
  • Industrial Engineering Drawings
  • General Industrial Health & Safety
  • Maintenance Inspections
  • Corrosion & Deterioration
  • Codes & Standards Familiarization
  • Quality Documentation & Reporting
  • Basic of Advanced NDE Techniques
About Examination

Examinations are classified into General, Open Book, Viva, Practical and P & P Preparation

All General Examination

will be Objective Type Examinations with both Online & Offline mode of appearance available for all participants according to their convenience.

Open Book Examinations

are Objective Exams based on a given Code Book which will be allowed to refer during the examination time.


  • Viva Examinations are normally a part of Practical Examination.
  • Practical Examinations are based on check points and each participant must achieve sufficient checkpoints to clear this examination.
  • Preparation Examinations are based on the Skill participants gained in preparation and reviewing various inspection documents.
About Certification General Certification

After Successful Completion of the Certification Program, All Participants will be awarded a Certificate of Proficiency by Decibel Examinations & Certifications which will be endorsed by the respective CQC – Governing Accredited Certification Body like (API, ASNT, ASQ, or ISO) respectively.

Add-on Certification

Since Certified Quality Controller topics meets/overcomes the requirements of SNT-TC-1A. Participants those who wish to attend Add-on certification examination for ASNT Accredited, Internationally Approved NDT Level 2 in accordance to SNT-TC-1A latest edition following at the institution for the following methods,

  • Radiography Testing
  • Ultrasonic Testing
  • Magnetic Particle Testing
  • Liquid Penetrant Testing
  • Visual Testing
  • Radiography Film Interpretation
  • Ultrasonic Level 2 Plate Butt Weld Scanning with Critical Defect Sizing
  • Ultrasonic Level 2 Specialization Pipe Butt Weld Scanning with Critical Defect Sizing

Shall be taken up and over successful completion of each method examination according to the requirements mentioned above in 2.2, NDT Level 2 Certificates will be awarded for each such participants.

About Qualification for admission Candidates with educational qualification as

BE/B-tech/Diploma in Mechanical, Production, Petroleum, Aerospace, Aircraft, Marine, Industrial Engineering or equivalent may apply for this certification program. Those who are awaiting final semester result as well as those who have to attend supplementary examinations may also apply.

About Placements

Decibel Nde has the Largest Functional placement desk with representatives in UK, USA, AUSTRALIA, RUSSIA, OMAN, SAUDI ARABIA, QATAR, KUWAIT, ABUDHABI, INDIA, PAKISTHAN, IRAN, IRAQ, JAPAN, SOUTH KOREA and AFRICA. With this largest placement network we have achieved a 100% initial placement for all our Students till to date.

Decibel has attained a collective overall placement Numbers of 50,000 (for both internal & external students) from our training program under taken in Europe, Middle East, Far East, Africa & Asia.

Decibel's Placement Desk will stay behind to support each and every candidate to get a job for gaining experience in this industry to what they have learned.

Decibel Guarantees a 30% placement in each batch of "Certified Quality Controller" Certification Program. Decibel will provide necessary assistance for all the remaining candidates of each batch for necessary placements.

Certified Quality Controller

is a Post Engineering Specialization Certification program for Engineering Graduates & Diploma Holders. After Successful completion of this program each candidate will be enough trained equivalent to an Engineer of 5 year relevant experience in handling various duties and responsibilities of respective industry. The CQC Professional may work in following designation at various industries.

QA/QC Course in chennai
  • Liquid Penetrant Testing
  • Ultrasonic Testing
  • Magnetic Particle Testing
  • Radiographic Testing
  • Radiographic Film Interpretation
  • Visual Testing
  • Ultrasonic Thickness Gauging.
LIQUID PENETRANT TESTING:

Training & Certification Course in NDT The PT course is presented in a manner that promotes understanding and the ability to make immediate application. This is an excellent course for NDT trainees who wants to have Level I and II training in order to qualify for certification as well as facility personnel who are responsible for or oversee the application of Liquid Penetrant Testing services among few of the Metallurgical lab & NDT Services in India.

Level I course outline :
  • Ultrasonic Testing
  • Magnetic Particle Testing
  • Radiographic Testing
  • Radiographic Film Interpretation
  • Visual Testing
  • Ultrasonic Thickness Gauging
Review of Level-I Course:
  • Selection of techniques
  • Manufacturing processes and discontinuities,
  • Interpretation of indications,
  • Preservation of indications,
  • Evaluation of test materials.
  • Penetrant materials quality control
  • Codes, standards and procedures

The Certification Program Covers wide range of topics and are not limited to Quality Control Only. This Course is crafted according to meet the Guidelines & Standards of ASME, API, ASNT, ASQ, AWS, BS and ISO. CQC is the only, Exclusive Accredited Certification Program for Fresh Engineers towards the above said Quality Related Professions.

Topics covered in CQC are updated periodically to maintain the credibility, consistency and industry needs, hence the course syllabus is regularly revised by Professionals who review or prepares the ASME, ASNT, API, AWS, ISO Standards.

Few Topics which may be covered in the Certification program are, (not limited to)

  • Introduction to Certified Quality Controller
  • Welding Engineering
  • Material Engineering
  • Destructive & Non Destructive Engineering
  • Blasting & Coating Engineering
  • Quality Management Engineering
  • Damage Mechanism
  • Industrial Engineering Drawings
  • General Industrial Health & Safety
  • Maintenance Inspections
  • Corrosion & Deterioration
  • Codes & Standards Familiarization
  • Quality Documentation & Reporting
  • Basic of Advanced NDE Techniques
About Examination

Examinations are classified into General, Open Book, Viva, Practical and P & P Preparation

All General Examinationp will be Objective Type Examinations with both Online & Offline mode of appearance available for all participants according to their convenience.

Open Book Examinationsp are Objective Exams based on a given Code Book which will be allowed to refer during the examination time.

Viva Examinationsp are normally a part of Practical Examination.

Practical Examinationsp are based on check points and each participant must achieve sufficient checkpoints to clear this examination.

P & P Preparation Examinations are based on the Skill participants gained in preparation and reviewing various inspection documents.

About Certification General Certification

After Successful Completion of the Certification Program, All Participants will be awarded a Certificate of Proficiency by Decibel Examinations & Certifications which will be endorsed by the respective CQC – Governing Accredited Certification Body like (API, ASNT, ASQ, or ISO) respectively.

Add-on Certification

Since Certified Quality Controller topics meets/overcomes the requirements of SNT-TC-1A. Participants those who wish to attend Add-on certification examination for ASNT Accredited, Internationally Approved NDT Level 2 in accordance to SNT-TC-1A latest edition following at the institution for the following methods,

  • Radiography Testing
  • Ultrasonic Testing
  • Magnetic Particle Testing
  • Liquid Penetrant Testing
  • Visual Testing
  • Radiography Film Interpretation
  • Ultrasonic Level 2 Plate Butt Weld Scanning with Critical Defect Sizing
  • Ultrasonic Level 2 Specialization Pipe Butt Weld Scanning with Critical Defect Sizing

Shall be taken up and over successful completion of each method examination according to the requirements mentioned above in 2.2, NDT Level 2 Certificates will be awarded for each such participants.

About Qualification for admission

Candidates with educational qualification as BE/B-tech/Diploma in Mechanical, Production, Petroleum, Aerospace, Aircraft, Marine, Industrial Engineering or equivalent may apply for this certification program. Those who are awaiting final semester result as well as those who have to attend supplementary examinations may also apply.

About Placements

Decibel Nde has the Largest Functional placement desk with representatives in UK, USA, AUSTRALIA, RUSSIA, OMAN, SAUDI ARABIA, QATAR, KUWAIT, ABUDHABI, INDIA, PAKISTHAN, IRAN, IRAQ, JAPAN, SOUTH KOREA and AFRICA. With this largest placement network we have achieved a 100% initial placement for all our Students till to date.

Decibel has attained a collective overall placement Numbers of 50,000 (for both internal & external students) from our training program under taken in Europe, Middle East, Far East, Africa & Asia.

Decibel's Placement Desk will stay behind to support each and every candidate to get a job for gaining experience in this industry to what they have learned.

Decibel Guarantees a 30% placement in each batch of "Certified Quality Controller" Certification Program. Decibel will provide necessary assistance for all the remaining candidates of each batch for necessary placements.

Training & Certification Course in NDT:

We are providing you the best range of Demagnetisers such as Portable Demagnetisers, Tunnel Type Demagnetisers, Round Type Demagnetisers, Demagnetisers, Coil Type Demagnetisers and Mini Demagnetisers with effective & timely delivery.

AWS - TRAINING AND CERTIFICATION PROCESS:

COURSE FOR WELDING TRAINING IN CHENNAI,TAMILNADU,INDIA |TRAINING FOR WELDING COURSE IN CHENNAI | AWS - CWI /CSWIP WELDING COURSE IN CHENNAI |AWS CWI SEMINAR CERTIFICATION COURSE IN CHENNAI | CSWIP SEMINAR CERTIFICATION COURSE IN CHENNAI | CSWIP SEMINAR CERTIFICATION COURSE IN INDIA |Through the welders can take this test directly without any training, TWG GROUP Research & Training division strongly recommends that the Welder go through a 3-day training program on Weld fundamentals, Interpreting and Understanding WPS, Safety procedures and understanding the process of AWS evaluation and Certification. On the end of the training, and on the test day the Welder will be guided to choose a WPS and go through the welding process on the supervision of an AWS certified Welding Inspector. On the end of the welding process, the weld specimen shall be subjected to various tests as per WPS and results shall be declared within a week. The Certification and Welder Card will be shipped from AWS USA for the successful welders, in about three weeks from the time of test.

AWS - CWI TRAINING AND CERTIFICATION
  • QA/QC COURSE

  • WELDERS / GRINDERS

  • AWS - CWI WELDING INSPECTOR

SYLLABUS
  • Day - 1 : Welding & Cutting Process, Safety, Weld Geometry & Terminology, Drawing & Specification, Testing methods, Producing & Maintaining Records

  • Day - 2 : Understanding & Interpreting assigned WPS and PQR

  • Day - 3 : Practical on Weld, How to Qualify PQR as per WPS, Testing & Qualification

AMERICAN WELDING SOCIETY CERTIFIED WELDING INSPECTOR COURSE OBJECTIVES : QA/QC Personnel
  • Understanding the welding inspection requirements by codes and specifications.
  • Testing requirements and make WPS/PQR as per the requirements.
  • Understanding the welding metallurgy.
  • Understanding the occurrence and locating the defects and discontinuity in welds.
WELDERS / GRINDERS :
  • Understanding the requirements of codes for good welding practice.
  • Familiarity with WPS and PQR.
  • Welding defects and locating the defects.
  • Practical tips for doing welding, like electrical parameters, hand movement, selection of rod, temperature, etc.
  • Good grinding practice for defect detection.
COURSE DETAILS :
  • Welding course will be based on ASME SEC IX specifically but will also include AWS and ASME sec VIII guidelines.
  • Modules will be Welding inspection and certification
  • Safe practices for welding inspectors
  • Metal joining and cutting process
  • Weld joint geometry and welding symbols
  • Welding metallurgy and weld metal discontinuities
  • Visual inspection and other NDT methods
  • WPS/PQR as per ASME SEC IX
  • Welding process at your works and improvement scopes.
  • Case studies as per your scope of work.

AWS CERTIFIED WELDING INSPECTOR COURSE [ AWS-CWI ] :
Course Contents :
  • Introduction to welding concepts
  • ASME family of standards.
  • ASME SEC IX requirements
  • History and development of STANDARDS
  • Establishing the WPS,PQR,WPQ
  • Welding Process in detail
  • Introduction to Welding Symbols
  • Quality system documentation
  • Welding planning
  • Management of WPS,PQR
  • Practical Welding Inspection
  • Exercises
  • Revision, examination and feedback
SIX SIGMA TRAINING CERTIFICATION:

Many people have written to me and SixSigma asking various questions about Six Sigma certification. How can I get Six Sigma certified? Where can I get Six Sigma certified? Is Six Sigma certification transferable if I leave a company for another? The list goes on and on. This article will help answer these questions regarding the ubiquitous and confusing “Six Sigma certification” topic.

For instance, millions of people have applied for, tested and been granted a driver’s license in the United States. It certifies that a person has passed the minimum guidelines and requirements for driving. The individual must pass both a written and hands-on driving test in order to “certify.” Not all individuals in the United States, however, have the same proficiency in driving – even though they may have passed the tests and been granted a driver’s license. The same is true for Six Sigma certification. Certification alone does not summarize the worth of a true quality professional.

  • Lean Six Sigma Defined/ Success Stories
  • The Sigma Level/ Calculating the Sigma Level
  • Measuring the effectiveness of Improvement
  • Process Thinking/Process Mapping/Flow Charts
  • Pareto Analysis/Causes of Variations.
  • Cause and Effect (Fish Bone analysis)
  • Failure mode and effects analysis.
  • Error Proofing/Poke-Yoke
  • Measurement System Analysis for gages.

Six Sigma Certification (Yellow/Green). ( 1 Certification )
ISO AUDITOR - LEAD AUDITOR TRAINING IN CHENNAI ISO 9001:2008 Auditor/Lead Auditor Training Course:

This course aims to provide you with the opportunity to learn about the subject of auditing of quality management systems, specifically those based on the ISO 9000 family.

At the end of the course, participants will learn about: -
  • Purpose of a Quality Management System.
  • Principles of Quality Management.
  • Purpose, content and interrelationship of ISO 9000, ISO 9001, ISO 9004 and ISO 19011.
  • Interpretation of ISO 9001 requirements in the context of an audit.
  • Roles and responsibilities of auditors and lead auditors.
  • Planning and conducting an audit in accordance with ISO19011.
  • Reporting of audit, including writing valid, factual and value-adding non-conformity reports.
  • Undertaking audit follow-up activities, including evaluating the effectiveness of corrective action.
  • Role of Accreditation Bodies.
Course Contents: Day One
  • Course introduction
  • Management system – why and what?
  • Why, and what is an, Audit?
  • Why, and what is an, Audit?
  • Risk management through process approach
Day Two
  • ISO 9000: Purpose and requirements
  • Plan an audit
Day Three
  • Plan an Audit (continued)
  • Conduct an Audit
Day Four
  • Complete audit simulations.
  • Report and Follow up
  • Reflection preparation
Day Five
  • Participant reflection exercises
  • IRCA Exam (2 hours)
  • Course conclusion, reflection and personal action plan
Target Participants:

Participants must have some understanding of the content, application and implementation of the appropriate series of standards prior to the commencement of the course.

Teaching Methodology:

This course has been designed with input and feedback internationally from a number of trainers, customers and training consultants. The course design reflects a high level of interaction between the trainer and the participants. It is built upon the participants input all throughout the course. This input by being mapped on the classroom walls will help the participants follow and remember the course structure and content.

Certificate:
On successful completion of the course, a certificate will be issued to the participant. The certificate is valid for three years.

Duration: 5 days
Language: English

 

CIVIL NDT TRAINING INSTITUTE IN CHENNAI NDT FOR CIVIL ENGINEER (CIVIL QA QC ) Includes 2 Sections
  • NON DESTRUCTIVE TESTING (NDT) SECTION AS PER (IS CODES AND ASTM CODES)
  • QC SECTION
NON DESTRUCTIVE TESTING (NDT) SECTION AS PER (IS CODES AND ASTM CODES)
  • Rebound hammer test
  • Ultrasonic pulse velocity Concrete testing
  • Penetration methods
  • Pull off and pull out test
  • PROFOMETER
  • NDT for corrosion assessment ,thickness of concrete bridges
  • NDT for detection of cracks voids in concrete bridges
  • Radar method
  • NDT for steel bridges (ULTRASONIC TESTING , MAGNETIC AND LIQUID PENETRANT TESTING )
  • NDT on masonry bridges

(Classes will be taken as per INDIAN STANDARDS AND AMERICAN SOCIETY FOR TESTING MATERIALS (ASTM) CODES)

QC SECTION
  • Introduction to quality control and civil engineering
  • Planning, assuring and process quality
  • Construction materials and material control
  • Destructive testing
  • Mechanical inspection
  • Safety requirements for testing
  • Results and interpretation
  • Tests on soils
  • Tests on bitumen
  • Tests on cements
  • Tests on aggregates
  • Tests on fresh concrete
ONSITE TRAINING :

TWG GROUP undertaking consultancy works of QC AND NDT So that you can get an overview and exposure to the field by assisting at site

DURATION : 1 MONTH CERTIFICATION :

QC and QA certificate is issued by National Accreditation Board for Testing and Calibration Laboratories

NDT CERTIFICATES are issued by AMERICAN SOCIETY FOR NON DESTRUCTIVE TESTING (ASNT)

ADMISSION REQUIREMENS :
  • The courses as a whole mentioned by TWG in course of the cyber space are carried out in variety of schedules in an annum
  • Regular time schedule for students will be 10.00am to 1.00pm
  • The students are requested to submitted copies of up-to-date passport size photo.
  • Online registration is also acceptable in respect of outstation students.
  • All the prospective students are advised to submit the properly furnishes enrolment form accompanying the copies of documents of all supporting education qualifications.
  • We stick to student teacher ratio of 5:1 in each batch with the object of endowing individual and personalized care in respect of every student from the part of tutor.
  • Pupils altogether are instructed to bring scientific calculators to class on regular basis.
  • Course fee cover cost of basic study materials, requisite stationery, extreme practical and theory in case of necessity.
BGAS TRAINING IN CHENNAI - TWI CERTIFICATION BGAS TRAINING AND CERTIFICATION
  • BGAS PAINTING INSPECTOR GRADE 3/2
  • BGAS SITE COATING INSPECTOR

BGAS PAINTING INSPECTOR GRADE 3/2

Suitable for:
Candidates with or without experience in the Painting Inspection Industry. Candidates will be assessed during the course and advised on either grade 3 or 2 exam route dependent on their progress during training.
Course Content:
Corrosion theory; surface preparation; surface contaminants and tests; paint constituents and technology; solutions and dispersions; drying and curing properties and performance; specified painting conditions; cathodic protection; holiday/pinhole detection; paint-application methods; paint/paint film testing; paint identification; metal coatings; paint faults; colour; inspection methods; specification requirements; health and safety and working practices.
Course Objectives:
  • To recognise and identify the benefits/disadvantages of paint systems
  • To understand the importance of surface preparation
  • To understand methods of application and testing
  • To understand paint system inspections
  • To interpret requirements of standards
  • To meet the syllabus requirements for the BGAS-CSWIP Painting Inspector Examination.
Additional Information: Candidates MUST bring:
  • 2 passport sized photographs.

  • a valid eyesight certificate from a doctor or an optician showing satisfactory eyesight for near vision, permitting reading a minimum of Times Roman N4, or equivalent type and size letters, at not less than 300mm on a standard test chart for near vision, in at least one eye, corrected or uncorrected. Candidates for the painting inspector will be required to have had a colour perception assessment by the Ishihara 24 plate test or an equivalent.

  • a completed application form and full examination fee
NOTE:

Renewal can only be made within three months of the expiry date. Any application received after three months of the expiry cannot be considered and can only be renewed by re-examination.
If the applicant is a holder of BGAS-CSWIP Site Coatings Inspector Approval, it should be noted that day 1 of the syllabus will cover items which the applicant may be already conversant in and therefore attendance on this day (although strongly recommended) is entirely at their discretion. Course duration may then be only 4 days. However, should the applicant decide against attendance on this day, there will be no reduction in course fee.
Four day training course with examination on day 5, or for less experienced candidates there is the opportunity to take the examination the following week.

ENTRY REQUIREMENTS:
No formal entry qualifications required, but a knowledge of dry abrasive blast cleaning or industrial paint application techniques would be advantageous
BGAS SITE COATING INSPECTOR Suitable for:

Candidates with or without previous experience in site coatings inspection wishing to attain BGAS-CSWIP Approval as a Site Coatings Inspector.
Suitable for individuals engaged in the inspection and coating of new and existing pipelines. This approval is very useful to welding inspectors as it can extend their working time capability on pipelines projects.

Course Content:

Corrosion, specified coating conditions; surface preparation methods and standards; surface contaminants and tests for detection; coating technology; film thickness; coal tar enamels; special situations; hot applied tapes; cold applied laminate tapes; grease based tapes; self-adhesive overwrap tapes; polyethylene cladding; fillers, mastics and putties; heat shrinkable plastics; powder coatings; urethane MCLs; holiday detection; concrete coatings; internal coatings; cathodic protection; stages of pipeline construction; handling, transport and storage; pipeline surveys, health and safety; coating faults; working practices and quality.

Course Objectives:
  • To understand the principles of pipeline coatings
  • To understand the importance of surface preparation
  • To appreciate the difficulties associated with pipeline site coating
  • To understand the practical methods of testing and inspection
  • To interpret the requirements of standards
  • To meet the syllabus requirements for the BGAS-CSWIP Site Coatings Inspector examination
Additional Information: Candidates MUST bring:
  • 2 passport sized photographs
  • a valid eyesight certificate from a doctor or an optician showing satisfactory eyesight for near vision, permitting reading a minimum of Times Roman N4, or equivalent type and size letters, at not less than 300mm on a standard test chart for near vision, in at least one eye, corrected or uncorrected. Candidates for the painting inspector will be required to have had a colour perception assessment by the Ishihara 24 plate test or an equivalent.
  • a completed application form and full examination fee
NOTE:

Renewal can only be made within three months of the expiry date. Any application received after three months of the expiry cannot be considered and can only be renewed by re-examination.
If the applicant is a holder of BGAS-CSWIP Paint Inspector Approval, it should be noted that day 1 of the syllabus will cover items which the applicant may be already conversant in and therefore attendance on these days (although strongly recommended) is entirely at their discretion. Course duration may then be only 4 days. However, should the applicant decide against attendance on this day, there will be no reduction in course fee.
Four day training course with examinations on day 5, or for less experienced candidates there is the opportunity to take the examination the following week.

ENTRY REQUIREMENTS:

No formal entry qualifications required, but a knowledge of pipeline fabrication techniques, safe working practices, and a general understanding of coating application would be advantageous.

NAVAL - ARCHITECTURE NDT TRAINING IN CHENNAI
  • Liquid Penetrant Testing
  • Ultrasonic Testing
  • Magnetic Particle Testing
  • Radiographic Testing
  • Radiographic Film Interpretation
  • Visual Testing
  • Ultrasonic Thickness Gauging
LIQUID PENETRANT TESTING: Training & Certification Course in NDT

The PT course is presented in a manner that promotes understanding and the ability to make immediate application. This is an excellent course for NDT trainees who wants to have Level I and II training in order to qualify for certification as well as facility personnel who are responsible for or oversee the application of Liquid Penetrant Testing

Level I course outline:
  • Basics of Penetrant testing
  • Penetrant groups
  • Pre-cleaning methods
  • Penetrant testing methods and techniques
  • Types of developers
  • Inspection procedures
  • Sensitivity & resolution checking of test systems
  • Types of discontinuities
Review of Level-I Course
  • Selection of techniques
  • Manufacturing processes and discontinuities,
  • Interpretation of indications,
  • Preservation of indications,
  • Evaluation of test materials.
  • Penetrant materials quality control
  • Codes, standards and procedures
MAGNETIC PARTICLE TESTING:

We are providing Level I and Level II Training and Certification as per Recommended Practice SNT - TC-1A 2006 in the following NDT Method Surface and near-surface flaws produce magnetic poles or distort the magnetic field in such a way that the iron particles are attracted and concentrated. This produces a visible indication of defect on the surface of the material. Therefore, the method is most applicable for detecting the surface or sub-surface defects.MT can be applied in various types depending on the applications required. It could be wet, powder or fluorescent.

Level I course outline:
  • Basic of Magnetism
  • Magnetization Techniques
  • Inspection Mediums
  • Inspection Techniques
  • Indication Classification
  • Test Equipments and Accessories.
  • Types of Discontinuities
UT Level 1 Practical Training:

Complete calibration of ultrasonic flaw detection equipment for various types of transducers, Discontinuity Detection Locating the flaw and Size Estimation Techniques.

Eddy Current Testing Courses (ET)

When a magnetic field cuts through metal, a current is induced. If a magnetic field cuts a wire in a closed circuit, a current is induced round the circuit. However if a magnetic field cuts through a sample of metal that is not connected to a circuit, an 'Eddy Current' is produced. This Eddy Current is localised in the metal, and has a flow pattern. The flow pattern is disturbed by discontinuities from the surface to a shallow depth of penetration. The method is quick and very sensitive. No contact with the metal is required. All metals may be subject to this form of testing.
We can provide Eddy Current training suitable for PCN/EN473/ISO 9712 Levels 1, 2, and 3, and ASNT Level 3. Alternatively we can provide training suitable for candidates working to an employer written practice based on SNT-TC-1A; EN4179 and NAS410. Eddy Current Testing is separated into three specific product sectors for certification purposes: Welds, Wrought Products (Forgings), and Tubes.
Below is an example of a syllabus that is used for Eddy Current training courses (we can make changes to a syllabus to satisfy the requirements of a specific written practice if necessary):

Level I General Theory:
  • Brief History of Testing
  • Basic Principles of Testing
  • Generation of Eddy Currents by means of an AC field
  • Effect of fields created by Eddy Currents
  • Effect of change of impedance on instrumentation
  • Terminology and units
  • Principles of magnetisation.
  • Magnetisation
  • electromagnetism theory
  • Flux leakage theory and principle
  • Readout Mechanism
  • Types of Eddy Current Sensing Elements
  • Types of Flux Leakage Sensing Elements
  • Safety as applicable to Eddy Current Testing and Electrical Safety
Specific Theory:

Application of the Method and use of Codes, Specifications and Procedures, applicable to the Company, including the relevant control checks.

Level II General Theory:
  • Review of Electromagnetic Theory
  • Factors that affect Coil Impedance
  • Factors that affect Flux Leakage Fields
  • Signal-to-Noise Ratio
  • Selection of Test Frequency
  • Selection of Method of Magnetisation for Flux
  • Leakage Testing
  • Coupling
  • Field Strength and Its Selection
  • Field Orientation for Flux Leakage Testing
  • Instrument Design Consideration
  • Safety as applicable to Eddy Current Testing and Electrical Safety

General Theory:

Application of the Method to the Specific requirements of the Company, in particular making reference to those Codes, Specifications and Procedures used by the Company, including the relevant control checks.

Coding for ET Training Courses

INTRO/PRAC4 - 5 Days Practical Introduction to Eddy Current Testing (40 Hours)

General Theory:
  • ETW4 - Half Day Refresher Course for ET Welds (4 Hours)
  • ETW8 - Full Day Refresher Course for ET Welds (8 Hours)
  • ETW40 - 5 Days Course for ET Welds suitable for PCN/SNT Level 1 (40 Hours)
  • ETW80 - 10 Days Course for ET Welds suitable for PCN/SNT Level 2 Direct (80 Hours)
Wrought Products (Forgings) Specific
  • ETWP4 - Half Day Refresher Course for ET Forgings (4 Hours)
  • ETWP8 - Full Day Refresher Course for ET Forgings (8 Hours)
  • ETWP40 - 5 Days Course for ET Forgings suitable for PCN/SNT Level 1 (40 Hours)
  • ETWP80 - 10 Days Course for ET Forgings suitable for PCN/SNT Level 2 Direct (80 Hours)
Tube Testing Specific
  • ETTT40 - 5 Days Course for ET Tube Testing suitable for SNT/PCN (40 Hours)
  • ETTT80 - 10 Days Course for ET Tube Testing suitable for SNT/PCN Level 2 Direct (80 Hours)

Please note, there is a further charge if you require examination at the end of your training course, look at the ET examination page for details.

Eddy Current courses are available at the Penistone Training Centre on request. We can provide onsite training for your NDT personnel on request.

 

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